Untitled Document
 

PCD/CBN Tools
Application Info. PCD/PCBN Devlieg Cartriges PCD Inserts Routers
Boring Tools Endmills, PCD PCD/CBN Grinding Wheels Tuming Tools
CBN Inserts Inserts PCD/CBN Tools Universal Tools
Commulator Tools MRL 478 Polycrystalline Tools Vitrified/PCD/CBN Grinding Wheels

Items shown with a "u" throughout catalog are stock items


Diamond Wheels for Grinding PCD & CBN [top]

Wheel Type & Description
Resin Bond
Vitrified Bond
 Devlieg
5" x 1" x 1-1/4" x 1" Rim
100 or 125 Concentration
100 or 125 Concentration
Coborn (Metric)
150mm x 40mm x 40mm x 20mm Rim
100 or 125 Concentration
100 or 125 Concentration
Ewag (Metric)
150mm x 40mm x 40mm x 20mm Rim
100 or 125 Concentration
100 or 125 Concentration
Waida (Metric)
160mm x 40mm x 40mm x 20mm Rim
100 or 125 Concentration 100 or 125 Concentration
Wheels for other grinders and other shapes are available in depths of 1/8", 1/4"  & 3/8".
Specify grit size and concentration

 


Cutting Tool Application Data [top]

CBN (Cubic Boron Nitride)
PCD (Polycrystalline Diamond)

Chrome moly steel rolls
Colomonox
Incolox
Inconel 600
Iron, Cast
Iron, Meehanite
Monel, K
Nickel, Hard
Rene
Steel, Alloy (45-68 RC)
Steel, Carbon tool (45-68 RC)
Steel, Die (45-68 RC)
Steel, Forged
Steel, High Speed
Stellite
Waspoly

Aluminum and aluminum alloys
Brass
Carbon
Ceramics, unfired
Chipboard
Copper
Epoxy resins
Fiberboard
Fiberglass composites; Epoxy, Phenolic & Vinyl Ester
Gold
Graphite
Graphite Composites
Magnesium and Magnesium alloys
Phenolic Composites
Plastics
Rubber
Silver
Tungsten Carbide, presintered and sintered
Zinc
Feed and Speed
CBN
PCD
Material
Speed
(SFM)
Feed Rate
Maximum
(IPR)
Depth of Cut
Maximum
(In.)
Material
Speed
(SFM)
Feed Rate
Maximum
(IPR)
Depth of Cut
Maximum
(In.)
Colmonoy
Incoloy
Inconel
Iron, chilled cast
Iron, grey cast
Iron, high tinsel cast
Monel
Powdered Metal
Rene 41
Rene 77
Steel, Alloy
Steel, Bearing
Steel, Carbon
Steel, Die
Steel, Tool
Stellite
Waspoloy
550-650
750-900
500-650
130-260
1000-2600
200-500
550-650
500-650
500-650
450-550
200-500
200-500
200-500
160-350
160-350
550-650
550-650
.003
.006
.006
.032
.020
.060
.006
.016
.006
.006
.008
.008
.008
.008
.008
.006
.003
.060
.125
.125
.100
.040
.100
.125
.120
.125
.015
.020
.020
.020
.020
.020
.125
.060
Aluminum
Aluminum (14-18%)
Aluminum (5-8%)
Aluminum (8-12%)
Babbit
Brass
Bronze
Carbide, Sintered
Carbon
Carbon Composites
Ceramics, High Alumina
Copper
Glass Fiber
Wood and Composites
3000-5000
1000-3000
4000-6000
3000-5000
800-1200
2000-4000
1000-1250
30-50
500-1000
500-2000
1240-2400
750-1500
750-1000
8000-13000
.005-.008
.002-.010
.010-.020
.005-.015
.003-.008
.003-.008
.003-.008
.004-.006
.005-.015
.005-.015
.001-.004
.003-.008
.001-.010
.010-.100
.005-.020
.003-.015
.005-.020
.005-.020
.005-.020
.005-.020
.005-.020
.0005-.005
.005-.030
.010-.100
.0005-.005
.005-.020
.001-.002
.010-.100

 


PCD & CBN Inserts [top]

CNMA

Dimensions
PCD
Stock
 
 
     



CPG

Dimensions
PCD Stock
Insert
I.C.
T
R
1/8 1/4
Insert
I.C.
T
R
1/8
1/4
CNMA-422
CNMA-432
CNMA-433
CNMA-434
.500
.500
.500
.500
.125
.188
.188
.188
.031
.031
.047
.063

u

u
CPG-421
CPG-422
.500
.500
.125
.125
.016
.031
u
u

DNGA

Dimensions
PCD Stock     

SEC

Dimensions
PCD Stock
Insert
I.C.
T
R
1/8 1/4
Insert
I.C.
T
R
1/8
1/4
DNGA-431
DNGA-432
DNGA-433
.500
.500
.500
.188
.188
.188
.016
.031
.047
u
u
u
SEC-422
SEC-424
.500
.500
.125
.125
.031
.063
u

SNG
Dimensions
PCD Stock
Insert
I.C.
T
R
1/8 1/4
SNG-322
SNG-422
SNG-424
SNG-432
SNG-433
SNG-434
.375
.500
.500
.500
.500
.500
.125
.125
.125
.125
.188
.188
.031
.031
.063
.031
.047
.063

TP

Dimensions
PCD Stock
Insert
I.C.
T
R
1/8 1/4
TP-41
TP-42
TP-61
TP-62
.250
.250
.375
.375
.094
.094
.125
.125
.016
.031
.016
.031
u
u
u
u
SPG
Dimensions
PCD Stock
Insert
I.C.
T
R
1/8
1/4
SPG-321
SPG-322
SPG-323
SPG-324
.375
.375
.375
.375
.125
.125
.125
.125
.016
.031
.047
.063
SPG-422
SPG-423
SPG-424
SPG-432
SPG-433
.500
.500
.500
.500
.500
.125
.125
.125
.188
.188
.031
.047
.063
.031
.047
u
SPG-434
SPG-632
SPG-633
SPG-634
.500
.750
.750
.750
.188
.188
.188
.188
.063
.031
.047
.063
u

TPG
Dimensions
PCD Stock
Insert
I.C.
T
R
1/8
1/4
TPG-221
.250
.125
.016
u
TPG-222 .250 .125 .031 u
TPG-223 .250 .125 .047
TPG-224 .250 .125 .063
TPG-321 .375 .125 .016 u
TPG-322 .375 .125 .031 u
TPG-323 .375 .125 .047
TPG-324 .375 .125 .063
TPG-431 .500 .188 .016 u
TPG-432 .500 .188 .031 u
TPG-433 .500 .188 .047
TPG-434 .500 .188 .063
TEG
Dimensions
PCD Stock
Insert
I.C.
T
R
1/8
1/4
TEG-321
TEG-322
TEG-323
TEG-324
.375
.375
.500
.500
.125
.125
.125
.125
.016
.031
.031
.047
TNG
Dimensions
PCD Stock
Insert
I.C.
T
R
1/8
1/4
TNG-221
TNG-222
TNG-321
TNG-322
TNG-323
TNG-324
TNG-432
TNG-433
TNG-434
.250
.250
.375
.375
.375
.375
.500
.500
.500
.125
.125
.125
.125
.125
.125
.188
.188
.188
.016
.031
.016
.031
.047
.063
.031
.047
.063

VNMA

Dimensions
PCD Stock

RPG-PCD

Dimensions
PCD 
Stock
Insert
I.C.
T
R
1/8
1/4
Insert
A
T
VNMA-331
VNMA-332
VNMA-432
VNMA-442
VNMA-443
.375
.375
.500
.500
.500
.188
.125
.188
.250
.250
.016
.031
.031
.031
.047
u
RPG-32CP
RPG-42CP
.375
.500
.125
.125
u
u

 


CBN Inserts [top]

SNG TOP LAYER
Dimensions
CBN
Stock

RNG-CBN TOP LAYER

Dimensions
PCD
Stock
Insert
A
T
R
Insert
A
T
SNG-322
SNG-422
SNG-432
.375
.500
.500
.125
.125
.187
.031
.031
.031
u

RNG-32
RNG-42
RNG-43
.375
.500
.500
.125
.125
.187
u

u

SNG SOLID
Dimensions
CBN
Stock

RNG-CBN SOLID

Dimensions
PCD
Stock
Insert
A
T
R
Insert
A
T
SNG-322
SNG-422
.375
.500
.125
.125
.031
.031
u
u
RNG-32
RNG-42
.375
.500
.125
.125
u
u

 

Other Inserts Available PCD or CBN Tipped
CCMM
CCMT
CCMW
CDCD
CNG
CNGA
CNMG
CNMM
CNMP
CPGA
CPGB
CPGM
CPMA
CPMT
CPMW
DCMM
DCMT
DCMW
DDG
DDGA
DDGB
DNEA
DNGP
DNMG
DNMM
DNMP
DPG
DPGA
DPGR
DPGT
DPMT
DPMW
DTGA
EPMT
NPL
NPR
NPT
NT
NTB
PM
PNC
PNG
PPC
PPG
SCMT
SCMW
SDE
SDEB
SEEN
SEG
SFA
SFE
SFG
SM
SNC
SNE
SNEA
SNMA
SNMG
SNMM
SPC
SPCE
SPE
SPEA
SPMA
SPMW
TBEA
TBEE
TBGD
TBGE
TCMM
TCMT
TCMW
TD
TDED
TEC
TEEN
TFG
TM
TNC
TNEA
TNMA
TNMC
TNMG
TPC
TPCE
TPEA
TPEE
TPGA
TPGM
TPMA
TPMC
TPMM
TPMT
TPMW
TPV
TX
U3
VCMT
VCMW
VNGA
VNGP
VNMG
VNMP
VPGA
VPGR
VPMA
VPMT
VTGA

CBN inserts available with chamfered edge .004 x 20
Custom tipped inserts manufactured to your specifications

 


Boring Tools & Turning Tools [top]

Style A
Style B
Style D
Tool # A B C R Tool# A B C R Tool# A B C R
AR-6  u 3/8 3/8 2-1/2 1/64 BR-6  u 3/8 3/8 2-1/2 1/64 D6  u 3/8 3/8 2-1/2 1/64
AL-6  u 3/8 3/8 2-1/2 1/64 BL-6  u 3/8 3/8 2-1/2 1/64
AR-8  u 1/2 1/2 3-1/2 1/32 BR-8  u 1/2 1/2 3-1/2 1/32 D8  u 1/2 1/2 3-1/2 1/32
AL-8  u 1/2 1/2 3-1/2 1/32 BL-8  u 1/2 1/2 3-1/2 1/32
Style E
Style SRC
Style SRE
Tool # A B C R Tool # A B C R Tool #  A B C R
E6  u 3/8 3/8 2-1/2 .010 SRC-88  u 1/2 .240 1 .187 SRE-88  u 1/4 .240 1 .187
E8  u 1/2 1/2 3-1/2 .010 SRC-1010  u 5/16 .300 1-1/4 .235 SRE-1010  u 5/16 .300 1-1/4 .235

 

MRL 478
Boring and Turning Tools
Available in:
PCD, CBN or Natural Diamond
Shank Style Tool #
Square
Tool#
Round
3/8 Left Hand 500-3SL  u 500-SRL
1/2 Left Hand 500-4SL  u 500-SRL
3/4 Left Hand 500-6SL 500-SRL
3/8 Right Hand 500-3SR  u 500-SRR
1/2 Right Hand 500-4SR  u 500-SRR
3/4 Right Hand 500-6SR 500-SRR
3/8 V Style 500-3SV  u 500-SRV
1/2 V Style 500-4SV  u 500-SRV
3/4 V Style 500-6SV 500-SRV

 

Universal Boring and Turning Tools Available in:
PCD, CBN or Natural Diamond
Complete Tool Replacement Cap
Size (in.) Square
Tool #
Stock Round
Tool #
Stock Cap
Tool #
Stock
PCD Natural PCD Natural PCD Natural
3/8 501-030 u u 501-031 u u 501-130 u u
1/2 501-040 u u 501-041 u u 501-140 u u
5/8 501-050 u   501-051 u   501-150 u  
3/4 501-060 u   501-061 u   501-160 u  
1 501-070     501-071     501-170    


PCD & CBN Boring Bars
Standard Length
Tool # Minimum Bore
Diameter (B)
Maximum
Bore Depth (D)
OAL
(L)
Corner
Radius (R)
505-001 1/4" 3/4" 2-1/8" .015"
505-003 5/16" 5/16" 2-5/16" .015"
505-005 3/8" 1-1/8" 2-1/2" .031"
505-007 7/16" 1-5/16" 2-11/16" .031"
505-009 1/2" 1-1/2" 2-7/8" .031"
Extra Long
Tool # Minimum Bore
Diameter (B)
Maximum
Bore Depth (D)
OAL
(L)
Corner
Radius (R)
505-002 1/4" 1-1/4" 2-5/8" .015"
505-004 5/16" 1-9/16" 2-15/16" .015"
505-006 3/8" 1-7/8" 3-1/4" .031"
505-008 7/16" 2-3/16" 3-9/16" .031"
505-010 1/2" 2-1/2" 3-7/8" .031"
Tools available manufactured to customers requirements where B - 3/16" 5/8" or 3/4"; R = customers requirement;
S = Customers requirement and/or Shank style is for boring to a square shoulder.


Devlieg PCD Cartridges
Cartridge
Tool #
Length Cartridge
Tool #
Length Cartridge
Tool #
Length Cartridge
Tool #
Length Cartridge
Tool #
Length Cartridge
Tool #
Length
3A1 1" 3B1 27/32" 3A2 1" 3B2 27/32" 3A2L 1" 3B2L 27/32"
Shown in Size 3, Sizes 1 thru 9, as well as a 12∫ top rake for cutting aluminum, are available.

 

PCD Commutator Turning Tools

PCD Tip with Flat

PCD Tip with Radius
Custom tools made to your specifications - quoted on request, also available in natural diamond.



PCD Endmills, Routers and Form Tools [top]


Center Cutting

Side Cutting
Tool # Diameter # of Flutes Flute Length Center or
Side cutting
504-01252 u .125" 1 .250 Center
504-01254   .125" 1 .313 Side
504-02501   .250" 2 .156 Center
504-02502 u .250" 2 .250 Center
504-02503   .250" 2 .375 Center
504-02504 u .250" 2 .500 Side
505-03751   .375" 2 .250 Center
504-03752 u .375" 2 .375 Center
504-03753   .375" 2 .500 Center
504-03754 u .375" 2 .500 Side
504-05001 u .500" 2 .250 Center
504-05002   .500" 2 .500 Center
504-05003   .500" 2 1.000 Center
504-05004 u .500" 2 .500 Side
504-05005   .500" 2 1.000 Side
504-07501 u .750" 2 .250 Center
504-07502   .750" 2 .500 Center
504-07503   .750" 2 1.000 Center
504-07504   .750" 2 .500 Side
504-07505   .750" 2 1.000 Side
Other diameters, flute length & flute configurations available.  Specify center or side cutting.  Tools custom designed for today's abrasive or hard to cut modern composites, such as Kevlar(tm), carbon fiber or fiberglass.


Custom form tools and/or form inserts for shapers.  Custom routers and cutters manufactured to your prints and specifications.  The benefits of this unique ultra-hard material are longer life, higher cut speed, and less downtime which equals lower cost per cut and greater productivity.